The cutting principle of vibration knife cutting machine

2024-12-11 17:14:03

The principle of vibration knife cutting machine is mainly based on high-frequency and small amplitude vibration to achieve cutting operations. The following is a detailed explanation of the principle of the vibrating knife cutting machine:

 

1Working principle

High frequency vibration: The vibrating knife cutting machine generates high-frequency vibration signals by driving the cutting tool with a motor. After this signal is transmitted to the cutting tool, it produces rapid reciprocating motion. It can vibrate tens of thousands of times per minute, and this high-frequency vibration enables the tool to efficiently cut into objects.

Cutting method: The cutting tool cuts into the object at high speed under the action of high-frequency vibration, achieving cutting operation. This cutting method not only ensures a clean and precise incision, but also greatly reduces damage to the object. Meanwhile, the vibration of the blade can effectively reduce cutting resistance, thereby improving cutting efficiency and reducing blade wear.

2Structural composition

The vibrating knife cutting machine mainly consists of the following parts:

 

Workbench: Used for placing materials to be cut, usually equipped with a vacuum adsorption system to ensure the stability of the materials during the cutting process.

Longmen: A structure that supports and fixes the tool holder to ensure accurate cutting of the tool.

Knife holder: The part that connects the tool and the motor, transmits vibration signals, and drives the tool for cutting.

Automatic feeding rack: used for automatic feeding to improve production efficiency.

Electrical appliances: including motors, controllers, etc., provide power and control for the vibration knife cutting machine.

Operating system: usually equipped with a touch screen, used for setting cutting parameters, selecting tools, controlling the cutting process, etc.

3Cutting characteristics

High cutting accuracy: The cutting accuracy of the vibrating knife cutting machine can reach within 0.1mm, which can meet various fine cutting needs.

Widely applicable materials: can be used for cutting carbon fiber, soft glass, leather PVCVarious flexible materials such as cardboard, as well as fabrics, composite materials, etc.

Removable blade head: The blade head of the vibrating blade cutting machine can be freely replaced. According to different materials, various types of cutting tools such as wheel cutters, half cutters, drag cutters, oblique cutters, milling cutters, etc. can be selected.

4Usage method

Startup: After connecting the power, start the vibrating knife cutting machine.

Set parameters: Enter the work interface through the touch screen, select the required tool and adjust the cutting depth.

Placement of materials: Place the material to be cut on the cutting platform and ensure its stable fixation.

Control cutting: By controlling the movement trajectory of the cutting tool through the motion control system, the cutting operation can be completed. During use, the cutting speed and step size can be adjusted according to actual needs.

In summary, the vibration knife cutting machine achieves cutting operations through the principle of high-frequency vibration, and has the characteristics of high cutting accuracy, wide applicability of materials, and replaceable blade heads. During use, it is necessary to set cutting parameters and control the cutting process according to actual needs.